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I've been thinking about going for the armored look as mentioned in the CRL, but I was wondering if there was a consensus on the best way to achieve this. Using the search function didn't return a lot of results.

Using clothing shoulder pads that can be found in the Fabric section and sewing those into the robes would give you the "broad look"

Would you sew those into the thwab robe, or the outer robe?

I would sew those on the Outer robe to give the layer the broader affect.